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Stainless steel process vessels and piping around a central column, with a multi-screen control console

Our Services

From a single batching skid to plant-wide control and information systems, BCI scales to fit your operation.

Control & Systems Integration

Built Around Your Process

We engineer control systems for the way your plant actually runs. Whether you need a new batch system, an upgrade to aging controls, or the data tools to see what your operation is doing, our engineers work to the ISA-88 standard and a disciplined project methodology.

Explore our core services below, then tell us what you are trying to improve.

What We Do

Core Services

  • Batch Control Solutions

    ISA-88 batch control that scales from a single scale or hopper to fully flexible, recipe-driven systems.

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  • Process Automation

    Automation for cooking and extrusion, distillation, modified starches, dressings and drying.

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  • IoT & Digital Transformation

    Map your operation, connect the right data and turn it into information your team can act on.

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  • Bar Code Solutions

    Bar code and machine vision for tracking, inspection and material handling on the plant floor.

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  • BCI COREâ„¢ Platform

    Batch operations management above your real-time control system: recipes, scheduling and records.

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  • Legacy Conversions & Upgrades

    Migrate aging PLC and DCS control systems to current platforms with a planned path and minimal downtime.

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  • Data & Information Systems

    Collect, store and report production data, and connect the plant floor to your business systems.

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Not Sure Where to Start?

Tell us about your process and your goals. We will help you scope the right system.